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Injection Molding
Injection Molding
Injection Molding
Starting at $1,495.00
Description

Consumer electronics, medical, aerospace, automotive, and many other industries all mass produce plastic by way of injection molding. Plastic and metal injection molding is more affordable than ever before. It can take several days or several weeks to complete one mold set. To create a mold, metal is precision milled to create cavities that act as the negative shape of the final product. Molds can become intricate when designed with multiple cavities, multiple slides, and hot runner technology. The molds require careful installation into the injection molding press with cranes and other heavy duty machinery. An experienced toolmaker designs the injection molds to avoid blisters, burn marks, flow marks, sink marks, and to ensure the overall quality and functionality.

Like the tool making process, the method for injection molding requires years of experience and skills. Plastic pellets are fed into a hopper, pressed and melted into a screw-like ram, injected into the mold, and finally the mold cavity. Parts are ejected from the mold, and then the cycle repeats.

Design for manufacturing (DFM) requires careful consideration to facilitate the manufacturing process. Jaycon can help design your product so that the form best serves its function while saving you time and money.

WHY DO WE REQUIRE A STEP FILE?

Material Choices:
  • Acrylonitrile butadiene styrene (ABS)
  • Nylon
  • Glass filled
  • Polycarbonates (PC)
Starting Price
Starting at $1,495.00
Turnaround Time
4-6 weeks
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  • (.step, .stp, .ste) Learn More If you don't have a STEP file, Jaycon Systems can design one for you. Go to our CAD/Industrial Design service page to get started.