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About Jaycon Systems
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JAYCON SYSTEMS

...where a bunch of geeks got together to make other people's ideas come to life.

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Injection Molding
Injection Molding
Injection Molding
Starting at $1,495.00
Video Overview
Description

Consumer electronics, medical, aerospace, automotive, and many other industries all mass produce plastic by way of injection molding. Plastic and metal injection molding is more affordable than ever before. It can take several days or several weeks to complete one mold set. To create a mold, metal is precision milled to create cavities that act as the negative shape of the final product. Molds can become intricate when designed with multiple cavities, multiple slides, and hot runner technology. The molds require careful installation into the injection molding press with cranes and other heavy duty machinery. An experienced toolmaker designs the injection molds to avoid blisters, burn marks, flow marks, sink marks, and to ensure the overall quality and functionality.

Like the tool making process, the method for injection molding requires years of experience and skills. Plastic pellets are fed into a hopper, pressed and melted into a screw-like ram, injected into the mold, and finally the mold cavity. Parts are ejected from the mold, and then the cycle repeats.

Design for manufacturing (DFM) requires careful consideration to facilitate the manufacturing process. Jaycon can help design your product so that the form best serves its function while saving you time and money.

WHY DO WE REQUIRE A STEP FILE?

Material Choices:
  • Acrylonitrile butadiene styrene (ABS)
  • Nylon
  • Glass filled
  • Polycarbonates (PC)
Starting Price
Starting at $1,495.00
Turnaround Time
4-6 weeks
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Quote Method

Our Instant Quote provides you with a close estimate of injection mold pricing based on the input provided. If you are unsure of the information requested, we advise you to submit a file under our Engineering Review Quote option above. If you are satisfied with your instant quote and would like to move forward to the final quoting step consisting of an engineering assessment, please submit your STEP file for consideration.

Project Information

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For more accurate pricing on 5 or more parts, please select Engineering Review Quote. Our engineering team may find better mold solutions for your product and you may be eligible for better pricing when quoting for 5 or more parts.

YesNo

Our Instant Quote is not able to provide you with family molding pricing. The final price reflects parts that are solely made in one mold. If you believe your project would be best executed in a family mold, please select the Engineering Review Quote method above and specify family molding under the project description.

Parts Information

Contact Information

Cost Breakdown

Please enter part information above and press 'CALCULATE COST' button.

We guarantee that an actual engineer will review your file for an accurate quote when you choose the Engineering Review Quote option. The final quote will be communicated to you by email or phone number approximately 48 hours after submission. Please allow additional processing time for projects with numerous parts.

Non Disclosure Agreement

Should you require a Non-Disclosure Agreement, quickly sign our e-NDA in less than 2 minutes to protect your intellectual property. This is optional.

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  • I do not require an NDA now

 

File Upload

  • (.step, .stp, .ste) Learn More.
    Upload file for each of your parts.
    Add Part
    If you don't have a STEP file, Jaycon Systems can design one for you. Go to our CAD/Industrial Design service page to get started.

Project Information